Made to order from 1 to 10,000 pieces on demand
One-on-one support service Response within 12 hours
In-house machine shop, 24/7 operations, Quick turnaround
Wide range of machining technicals. Tight tolerances, Finer surface finishes.
ISO 9001:2015 certified 100% part inspection
Our 5-Axis CNC Machining Services
We provide customized CNC processing OEM/ODM services, providing 5-axis processing services for all types of customized plastic and metal processing parts. Working with a CNC machining specialist is essential to handle your project. IDEAL is a certified and renowned CNC machining services provider. We have several advanced 3-, 4- and 5-axis CNC machines to offering you high-quality CNC machined parts with competitive pricing.
Our 5-axis universal machining centers provide optimized precision for complex parts.
What is 5-Axis Machining?
This type of machining relies on a tool moving in five different directions around which the tool rotates. It is a multi-axis subtractive manufacturing process in which the machine shapes the workpiece material and moves in 5 directions or vertically.
The directions of movement include; X, Y, and Z, as well as A and B. 5-axis machining allows operators to approach part machining from all directions and axis in a single operation. Therefore, eliminating the need for manual workpiece repositioning between operations. Also, it saves time and is ideal for creating highly complex parts requiring precision.
Difference Between 5-Axis And 3+2 Axis Machining
Both 5-axis and 3+2-axis CNC machining have unique strengths: 5-axis delivers continuous motion and high precision for complex parts, while 3+2-axis offers cost-effective multi-face access. The main difference lies in setup.
Applications of 5-Axis CNC Machining In IDEAL
Aerospace: Machining turbine blades, airframe components, and complex brackets.
Medical Devices: Producing implants, surgical tools, and custom prosthetics.
Automotive: Manufacturing intricate parts, molds, and tooling for various vehicle components.
Applications of 3+2 Axis Machining In IDEAL
Prototyping: Ideal for rapid prototyping where quick adjustments are needed.
Low-Volume Production: Suitable for small batches of parts with complex features, such as tooling and fixtures.
General Manufacturing: Used in various industries where 3D shapes and features need to be machined without the full capabilities of 5-axis systems.
Feature | 5-Axis CNC Machining | 3+2 CNC Machining |
Movement | Simultaneous movement on all axes | Fixed positioning with 3 linear + 2 rotational axes |
Complexity of Parts | Higher complexity with intricate geometries | Good for complex shapes, but less intricate than full 5-axis |
Setup Time | More complex setups may be required | Generally faster and simpler setups |
Costs | Typically more expensive | More cost-effective |
Precision | Higher precision due to full-axis control | Good precision, but not as high as 5-axis |
Applications | Aerospace, medical, automotive | Prototyping, tooling, general manufacturing |
Advantages of 5-Axis CNC Machining
Faster Material Removal
5-Axis machining allows for the cutting tool to remain tangential to the cutting surface. Lower cycle times and costs are achieved because more material can be removed with each tool pass.This arrangement allows the tool to remove more material per revolution. As a result, it reduces cycle times and overall machining costs.
Often Eliminates the Need for Complex Fixtures
With 3-axis machining, complex fixtures must often be made to hold the part in the orientation necessary to create the feature. 5-axis machining eliminates the need and cost of creating the fixtures because the part can be held once and rotated to create the geometry.
Simple Setup Operation
Multiple setups (with 3-axis machining) are used to create the geometry by manually rotating the part for contoured parts or parts with machining on several faces. Using the 5-axis technology versus conventional 3 -0xis machining requires fewer setups to create a part with complex geometry.T he extra setup involved in manual machining compared to CNC machining can cause machinists to lose precise alignment during the manufacturing process. However, the minimal setup involved in 5-axis CNC milling reduces the possibility of errors and increases the accuracy required to achieve superior quality.
Better Surface Finishes and High Accuracy
Better surface finishes result by using the 5-axis capabilities on contoured geometry. With traditional 3-axis machining, very minor cuts must be used in order to create a good surface finish resulting in longer lead times. Less vibration further reduces the chance of "chatter" marks on the finished product. The vertical machining process also improves spindle utilization when machining inclined surfaces.5-axis machining also benefits when surface profile tolerances are required, particularly on complex contoured surfaces.
Machining Complex Shapes (GD&T labeling)
The additional rotation in this machining process helps to realize more complex designs and geometries. The machine can seamlessly machine arcs and angles that previously could only be achieved with multiple special fixtures. 5-axis milling process can rotate the part to achieve the desired geometry in a single operation without the need for complex fixturing.
Additionally, the technology pairs well with GD&T marking to generate datum features in a single operation. 5-axis milling is also suitable for CNC machining applications that require surface profile tolerances on complex contoured surfaces.
How 5-Axis CNC Machining Works?
The step-by-step process of 5-axis CNC machining involves several key stages, from initial design to final inspection. Here's a detailed guide on each phase of the process at IDEAL.
CAM Programming
Tool Path Generation & Tool Selection: Generate tool paths in CAM software; select end mills, drills, or ball mills based on material, geometry, and finish.
Optimization & Simulation : Optimize paths to cut time, reduce wear, and boost efficiency. Run simulations to check for collisions and verify safe machining.
Workpiece Setup & Workholding
Material Preparation: Select suitable material (metal, plastic, composite); cut to size, ensure flatness and squareness.
Fixturing & Alignment: Secure workpiece with clamps, vises, or custom fixtures. Align precisely with machine axes for accuracy.
Machining & Monitoring
Machine Setup & Operation: Load tools, set offsets per CAM data. Run CNC program for roughing/finishing and manage tool life and changes.
Real-time Monitoring: Track spindle speed, feed, and cutting forces.
Surface Finish Inspection: Check surface finish and critical dimensions (calipers, micrometers, CMM).
Dimensional Inspection: Measure critical dimensions of the finished part using precision measurement tools (calipers, micrometers, CMM) to verify compliance with design specifications. Tolerances, surface finish, and critical dimensions are verified.
Why Choose 5-Axis CNC Machining Service From IDEAL?
Cost Competitiveness. Lower labor costs and overhead expenses compared to many Western countries. This can result in competitive pricing for 5-axis CNC machining services, especially for high-volume production runs.
Wide Range of Materials. Material versatility allows for flexibility in selection based on different project requirements.
Skilled Workforce and Capacity. With skilled CNC machinists and engineers who are experienced, offering capabilities for complex geometries and high precision, and our substantial capacity suitable for both small-scale prototyping and large-scale production runs.
Quality Assurance. IDEAL adhere to international quality standards (ISO 9001) quality control measures helps ensure consistency and reliability in the finished parts.
24/7 Operation and Flexibility. IDEAL often willing to work closely with clients to customize machining solutions according to specific design requirements. We always offer flexibility in terms of design modifications, prototyping, and iterative improvements.
Integrated Supply Chain and Global Logistics. With access to a comprehensive supply chain network, facilitates sourcing of materials and components, streamlining the production process. Our location in Guangdong Province( Shenzhen) enable efficient shipping of finished parts worldwide.
Have any Questions or Suggestions? We would love to help you! Talk to us!
Design Guidelines of 5-Axis CNC Machining In IDEAL
5-axis machining requires different design considerations than traditional 3-axis. Following these guidelines helps maximize flexibility, accuracy, speed, and productivity.
Understand Machine Capabilities
Know the tilt/rotation limits of the specific 5-axis machine to design achievable geometries.
Minimize Setups
Use multi-axis motion to reduce setups, improving accuracy, speed, and cost efficiency.
Avoid Overhangs and Undercuts
Ensure tool accessibility; complex cavities may need special tooling or extra setups.
Use Continuous Tool Paths
Maintain smooth tool paths to reduce tool changes and prevent surface flaws.
Optimize Tool Angles
Design chamfers, fillets, and contours for multi-angle access to leverage true 5-axis benefits.
Consider Machining Forces
Support workpieces and plan tool paths to minimize vibration, deflection, and finish issues.
Material Selection
Choose machinable materials that balance tool wear, conductivity, and cutting efficiency.
Tolerances and Surface Finish
Set realistic specs aligned with machine capability; consult your provider for limits.
Design for Rigidity
Ensure parts have enough stiffness to resist machining forces and minimize vibration. Use ribs, bosses, or supports to boost rigidity without adding unnecessary weight.
Collaborate with Machinists
Engage CNC machinists early to ensure manufacturability. Their expertise helps optimize designs for efficiency and cost.
5-Axis CNC Machining Tolerance
Nominal Linear Range Tolerance (mm) | Linear Dimensions DIN ISO 2768-F | 5-Axis CNC Metal Parts | 5-Axis CNC Plastic Parts |
0.5 up to 3 | ±0.05 | ±0.02 | ±0.05 |
over 3 up to 6 | ±0.05 | ±0.03 | ±0.05 |
over 6 up to 30 | ±0.1 | ±0.05 | ±0.1 |
over 30 up to 120 | ±0.15 | ±0.05 | ±0.15 |
over 120 up to 400 | ±0.2 | ±0.1 | ±0.2 |
Nominal Angle Range Tolerance (mm) | Angle Dimensions DIN ISO 2768-F | 5-Axis CNC Metal Parts | 5-Axis CNC Plastic Parts |
≤10 | ±1° | ±1° | ±1° |
10~50 | ±0°30′ | ±0°30′ | ±0°30′ |
50-120 | ±0°20′ | ±0°20′ | ±0°20′ |
120~400 | ±0°10′ | ±0°10′ | ±0°10′ |
How IDEAL Improve the Precision of CNC Machining?
Improving the precision of CNC machining involves a combination of techniques, equipment optimization, and best practices. Improving product quality and reducing scrap rates involves several strategies and considerations. Here are some key steps to achieve these goals by IDEAL:
Machine Calibration and Workshop Environment Maintenance
We Ensure that CNC machines are regularly calibrated according to manufacturer specifications. Keep machines well-maintained, checking for wear and tear on components such as spindles, linear guides, and ball screws.
Also IDEAL do best to maintain a stable temperature in the workshop to minimize thermal expansion of the machine and materials.
Cutting Parameters Optimization and Programming Techniques
Optimize feed rates and spindle speeds for the material and tool to achieve the best balance between speed and accuracy, and adjust the depth of cut to minimize tool deflection and chatter.
Use optimized toolpath strategies, such as adaptive machining, to minimize tool load and improve finish, and utilize software to simulate CNC operations to identify potential issues before actual machining.
Tool Selection, Management
Use high-quality cutting tools designed for the specific material and application, regularly inspect and replace worn or damaged tools to prevent inaccuracies, and select appropriate tool dimensions for the task to reduce vibration and improve cutting stability.
Fixture and Workpiece Stability
Use fixtures to securely hold the workpiece, minimizing movement during machining, and ensure that workpieces are properly aligned and set up before starting a job.
Operator Training and Quality Control in Processing
IDEAL Invest in comprehensive training for operators to ensure they understand machine capabilities and best practices.
We Perform in-process inspections and final checks using precise measuring tools such as coordinate measuring machines (CMM), and keep track of measurements and tolerances to identify patterns and areas for improvement.
5-Axis CNC Machining FAQs
Q: Can 5-Axis Machining Provide Tight Tolerance?
A:
Q: How Much Does Your 5-Axis Machining Service Cost?
A:
Q: When Should I Choose 5-Axis CNC Machining?
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Q: How Quick Can I Receive a 5-Axis CNC Machining Quote?
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Q: What Would Typically Effect The Costs of 5-Axis CNC Machining?
A:
Several factors can significantly influence the costs of 5-axis CNC machining like Complexity of Parts, Material Selection, Quantity, Tolerances and Quality Requirements. Remember, while 5-axis machining might have a higher hourly rate, it often reduces the total production time and number of setups needed. Also, advanced machines can handle complex tasks more efficiently but may come with higher operational costs.
Q: What Is The 5-Axis CNC Cost Per Hour?
A:
Request Your Free 5-Axis CNC Machining Quote Today
Our improved algorithm decreases metal 5-Axis CNC Machining quotation times by up to 90%. Most quotes are delivered within 24 hrs. and usually much less, depending on project details.
Your customer support partner will contact you directly to ensure you've received and understand all aspects of your quotation and to answer any questions you may have.
CNC 5-Axis Machining Cases
Our complete CNC aluminum service will accompany your aluminum machining project from the prototype construction to the ended aluminum parts manufacturing.
See What Our Custom Say
My experience working with Fay was great. Clear communication that put me at ease. Very easy to order these parts. Great quality and werecieved exactly what we were expecting - Followed the engineered drawings precisely. Theproduct arrived well packaged, and precisely to spec.
Thank you very much for your consideration and problem solving. lt says a lot about your companyand feel comfortable working with you moving forward.
Chris
R&D Manager
IDEAL was able to deliver an accurate and quick service for high quality CNC parts. We inspected the parts, everything was within tolerance in terms of dimensions, and the surface finish on the machined faces is really good. IDEAL has always given us exactly what we needed.
Dennis J.
Engineer
Partnering with IDEAL has transformed our production process. Their precision, reliability, and commitment toquality have been game-changers for us. We've seen a remarkable improvement in efficiency and productquality, allowing us to meet our customers' demands better than ever. IDEAL's team truly understands oulneeds and consistently delivers beyond our expectations.
Jennie Elp.
Senior Mechanical Designer
I cannot express to you how happy I am to do business with you, the parts are flawless! The quality is exactly how I hoped it would be! Please give the highest regards to the CNC programmer(s) that handled the parts! And I also thank you for the excellent packaging!
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E-mail: info@idealrp.com
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Add.: Shenghua Building, Songgang, Bao'an,Shenzhen 518105
Add.: Room 4, 16/F, Ho King Commercial Building, 2-16 Fa Yuen Street, Mong Kok, Kowloon, Hong Kong